Herein, a wet-mixing process was used to improve the dispersion of fillers in nitrile latex by incorporating three types of accelerators: trialkyl chlorides (TACs), tetramethylthiuram disulfide (TMTD), and zinc dibenzyldithiocarbamate (ZTC). These accelerators were added to cost-effective and readily available nitrile latex, followed by mixing, coagulation, washing, and drying to obtain nitrile rubber nitrile butadiene rubber (NBR). A novel rapidly-vulcanized NBR was developed using the properties of NBR3445F and NBR3345 as reference standards, and the effects of different types and dosages of accelerators on the vulcanization characteristics, mechanical properties, and microstructure of the developed NBR were studied. Results showed that compared with conventional rapidly vulcanized NBR, the developed NBR with 2 parts of accelerator TAC (TAC-2) exhibited 4.7 s higher vulcanization speed, a 138% higher tensile strength, and 59% higher tear strength. This NBR also exhibited substantially higher overall performance than NBRs with the other two accelerators, ZTC and TMTD. These findings were well aligned with the microstructural characteristics observed in scanning electron microscopy image. Based on the premise of ensuring rapid vulcanization speed and safe processing performance, TAC, an accelerator with better performance, can be selected to manufacture a rapidly vulcanized NBR, providing a technical path and an experimental basis for the development of related materials.
Under the current technological conditions, inclusions have become inevitable in steel. To investigate the impact of micron inclusions on the mechanical properties of metals, vacuum arc melting was used to control the mass fractions (contents) of micron Al2O3 powder at 0%, 0.2%, 0.6%, 1%, and 2%, thereby preparing samples with different contents of micron inclusions. Statistical analysis of inclusion sizes via computed tomography imaging and scanning electron microscopy (SEM) revealed that most inclusions had a size of <5 μm. Moreover, the quantity of inclusions proportionally increased with increasing Al2O3 content. Mechanical properties were tested using the indentation method; the test results indicated that the addition of a certain amount of micron inclusions can enhance the mechanical performance of a metal. However, when the Al2O3 content exceeded 1%, the tensile strength increase slowed down and the yield strength decreased. SEM observations revealed that at high Al2O3 content, inclusions tended to agglomerate into large inclusions or clusters, which caused local stress concentration. This phenomenon in turn negatively affected the strengthening effect of the micron inclusions on the mechanical properties of the investigated metal.
With the development of intensive farming,the requirements for the living environment of livestock and poultry have become increasingly stringent. During the hot summer months,the demand for highly effective antibacterial curtain paper is particularly urgent. In this study,we used the in situ ultraviolet light irradiation method to successfully introduce Ag nanoparticles into an antibacterial curtain paper. The addition of an appropriate amount of Ag not only improved the filtration performance of the curtain paper,which can effectivly filter the impurities and microorganisms in the air,but also significantly enhanced its mechanical properties,especially the durability and stability. In addition,it even increased its bactericidal efficiency to 100%. This achievement is expected to enhance the filtration and antibacterial effectiveness of existing curtain papers in farms and provides significant theoretical guidance for the development of related products.
The three-position mechanism represents a critical mechanical component in ultra-high voltage switch circuit breakers,with the copper nut serving as a pivotal element. Premature failure of this component can significantly compromise the operational stability and longevity of the circuit breaker. This comprehensive investigation employs advanced analytical techniques to elucidate the underlying fracture mechanisms of the copper nut. Utilizing a multifaceted analytical approach,the study systematically examined the fracture morphology and material characteristics. Optical microscopy,scanning electron microscopy,and metallographic microscopy were employed to scrutinize the fracture surface and microstructural features. Complementary analyses using X-ray fluorescence spectrometry and electronic universal testing machine characterized the material’s compositional and mechanical properties. The investigation revealed critical insights into the failure mechanism. Multiple crack initiation sites were identified within the fracture zone,characterized by coarse grain structures and an extensive network of precipitate particles localized at grain boundaries. The failure mode was definitively classified as cumulative fatigue damage. The primary crack source originated at the diameter transition of the shaft pin root’a structural stress concentration zone that represents the most vulnerable point in the copper nut’s mechanical design. The findings underscore the importance of structural geometry and material microstructure in predicting and mitigating mechanical failure in critical electromechanical components.
As a common flame retardant, ammonium polyphosphate (APP) can considerably improve the flame retardancy of rubber, but the molecular structure of APP shows that it contains a large number of ammonium phosphate groups, rendering it highly hygroscopic. To address this hygroscopic issue of APP, microencapsulated APP (MF201) was obtained by coating APP microcapsules with melamine resin. Although MF201 can solve the hygroscopic issue of APP, the presence of microencapsulated shells may affect the properties of rubber. To study the difference between the two flame retardants, APP and MF201 were introduced into a natural rubber/butadiene rubber (NR/BR) composite to investigate their impacts on the hardness, flame retardancy, wear resistance, and other physical and mechanical properties of NR/BR composites. The results show that the addition of APP and MF201 can improve the flame retardancy, hardness, mechanical properties, and wear resistance of NR/BR composites. Due to the plasticizing effect of the melamine resin shell, the hardness of NR/BR composites decreases slightly when MF201 is added. Furthermore, APP and MF201 improve the flame retardancy of NR/BR composites to the same extend. For example, 45 phr APP and MF201 increase the limiting oxygen index of NR/BR composites to 25.5% and their UL-94 combustion rating to HB. In addition, the effects of APP and MF201 on wear resistance are basically the same. The NR/BR composites with MF201 added have lower hardness and higher elongation at break. Therefore, the microencapsulated shell did not change the flame retardant and wear resistance of APP to NR/BR composites, but increased the elongation at break and reduced the hardness.
To improve the corrosion resistance of traditional pure Zn coatings, we used 30 mm diameter Q195 welded pipes as the substrate and prepared a series of hot-dip galvanized alloy coatings by adding trace amounts of alloy elements such as Al, Ni, and Re to the Zn bath. First, the main factors affecting corrosion resistance were identified through a four-factor and three-level orthogonal experiment. Then, the experiment was further improved for the primary factors, and single-factor experiments were conducted to obtain the optimal parameter combination. Finally, the microstructure characteristics and corrosion resistance of the coating were studied and analyzed using methods such as high and low temperature humidity test, neutral salt spray test, metallographic analysis, and scanning electron microscopy. Results indicate that the introduction of alloying elements suppresses the growth of ζ layer, which makes the coating structure compact, and improves the corrosion resistance of the coating. The coating prepared in this study could remain rustless throughout a 72 h salt spray test and a 120 h humidity test. The process for preparing the alloy coating is same as the existing production process for traditional Zn coatings.
Although regression analysis can predict some drape indicators, they have problems such as low prediction accuracy and the inability to calculate some indicators. To overcome these issues, this study proposes a new method using genetic algorithm to optimize BP neural network (GA-BP neural network) to improve the prediction accuracy of real fabric drape. In this study, we designed a GA-BP neural network model, selected 100 pure cotton woven fabric samples from the fabric database, including 80 training samples, 10 test samples, and 10 validation samples, used the genetic algorithm to optimize the parameters of the neural network, and used correlation analysis to optimize sample input parameters to improve the prediction performance of the model. The results of the drape coefficient prediction for the 10 test samples show that compared with the traditional BP neural network, the average absolute percentage error of the BP neural network optimized by the genetic algorithm decreased from 12.74% to 7.03%. Furthermore, we used an empirical equation to identify error cycles and concluded that the optimal number of hidden layer nodes is 9. This study indicates that the GA-BP neural network can effectively improve the accuracy of fabric drape prediction and has important application value for the virtualization of fabric drape performance.
In order to study the welding methods suitable for metal bipolar plates, 0.1 mm 316L stainless steel was welded by four common bipolar plate welding methods : laser welding, vacuum diffusion welding, brazing and ultrasonic welding.The potentiodynamic polarization curves of four kinds of welded joints were measured by using CHI-604E electrochemical workstation. The electrochemical corrosion properties of four kinds of welded joints were compared, and the electrochemical corrosion behavior was analyzed by combining microstructure and chemical composition.It is found that the corrosion resistance of vacuum diffusion welded joints and laser welded joints is strong, and the corrosion resistance of ultrasonic welded joints and brazed joints is weak.The post-weld deformation of four kinds of welded specimens was measured by laser spectral confocal microscope. Under the action of fixture, the deformation of laser welded specimens was smaller than that of other specimens.The welding time and welding process used in the welding process of the four welding methods were compared.After comprehensive comparison, laser welding is finally determined as the best choice for these four common metal bipolar plate welding methods.
SF6 is widely used in high-voltage insulated equipment due to its excellent insulating properties. High-voltage insulated equipment faces the problem of insulation aging during its long-term operation, which can reduce the stability and safety of energy power equipment. When partial discharge occurs, SF6 decomposes under high-voltage and temperature into various species, such as SO2, SO2F2, HF, and H2S. Based on the first principle, a novel two-dimensional semiconductor pristine GeO2 monomolecular layer, which has a strong adsorption capacity for SF6 decomposed gases, is proposed in this study. Results show that this pristine GeO2 monomolecular layer provides an ideal amount of charge transfer and work function during the adsorption process. The detection of the SF6 decomposed gases by the novel two-dimensional GeO2, which is a gas-sensitive semiconductor material, allows us to identify the operational status and degree of insulation of high-voltage insulated equipment, which is crucial for maintaining the reliability and stability of power systems.
Phthalonitrile resin is new type of high-temperature resistant thermosetting resin system that has attracted wide attention owing to its excellent thermal and oxidative stability, flame retardancy, and mechanical properties as well as low expansion coefficient, dielectric constant, and dielectric loss. To improve its manufacturability and meet stringent environmental performance requirements, extensive research has been conducted worldwide on the modification of the phthalonitrile system. This paper reviews the research progress of the phthalonitrile system from the aspects of molecular structure design and curing methods and mechanisms along with its applications in electrical components, adhesives, etc. Moreover, the paper discusses the opportunities and challenges faced by phthalonitrile as a new type of special functional resin material, aiming to provide insights for research in relevant fields.
The existing fatigue life prediction of asphalt mixtures is mostly based on traditional fatigue equation fitting; however, due to the multidirectionality of pavement structure and the complexity of materials, the prediction accuracy is often not satisfactory. Therefore, this article establishes an optimized neural network-based model for predicting the strength and fatigue life of asphalt mixtures using indoor indirect tensile tests and verifies the accuracy of the prediction model. The experimental results show that the accuracy of Genetic Algorithm-Back Propagation neural network to predict the fatigue mechanical properties for asphalt mixture is within 4%, which is far superior to traditional fatigue prediction equations and can be used as an effective method to obtain data on the fatigue characteristics of asphalt mixtures.
Radiative-cooling nylon is a filament with a passive radiative cooling function and is made of high-infrared-emitting inorganic particle SiO2 and infrared-transmitting material polyamide 6 (PA6) using the industrial melt spinning method. In this study, the surface morphology, aggregated structure, chemical composition, mechanical properties, thermal properties, and surface friction properties of three types of radiative-cooling nylon filaments and an ordinary nylon filament were compared. The thermal conductivity, cool feeling at instant contact, and indoor cooling performance of the four knitted fabrics were further tested. The results show that the knitted fabric interwoven with the radiative-cooling PA6/PE sheath-core composite yarn, which is spun with SiO2-added radiative-cooling PA6 as the skin material and polyethylene (PE) as the core material, and radiative-cooling nylon filament with circular cross-section demonstrate the best thermal conductivity and cooling performance. Its infrared thermal imaging temperature was approximately 1.8 ℃ higher than that of the ordinary nylon knitted fabric, indicating that the knitted fabric exhibits a higher infrared transmittance and better cooling effect. Thus, the radiative-cooling nylon knitted fabric possesses excellent radiative cooling performance and wearability and can be used for the development of radiative-cooling textiles.
Titanium alloys possess excellent properties like low density, high specific strength, and corrosion resistance. So, these alloys are widely used in the aerospace. With the development of aerospace, the usage ratio of such alloys is one of the criteria to measure whether the aerospace equipment is advanced or not. Because these alloys show low hardness and wear resistance, fretting wear becomes an important cause for the failure of titanium alloy parts. To improve the fretting wear resistance, laser cladding was used to produce a coating on the surface of TC4 alloy in this study. The results showed that the hardness and wear resistance of TC4 alloy were improved by laser cladding Ti-Al powder.
The flame retardants aluminum diethylphosphinate (ADP) and aluminum hypophosphite (ALHP) were introduced into natural rubber (NR) and butadiene rubber (BR) to prepare the composites. In this study, we compared the effects of the two flame retardants on the processing characteristics, physical properties, flame retardancy, mechanical properties, and abrasion resistance of the composites. Results showed that both flame retardants delayed the vulcanization of the composites, increased the Mooney viscosity. ADP exhibited a more evident increase in Mooney viscosity than ALHP. When ADP and ALHP was added at 45 phr, the limiting oxygen index (LOI) of the composites increased from 22.1% to 28.7% and 24.5%, respectively. The addition of ADP and ALHP reduced the rebound resilience of the composites, but increased hardness of it. The flame retardants reduced the tensile strength, elongation at break, and tear strength of the composites. Both flame retardants had an adverse effect on the abrasion resistance, with the abrasion loss of the composites increasing by 100% and 85% at 45 phr of ADP and ALHP, respectively. When graphene is used as a carbonization agent for ADP-containing composites, it can improve the flame retardancy without affecting the abrasion resistance. ADP and ALHP have different degrees of influence on the properties of NR/BR composites. Due to the high carbon content of ADP and volatilization by heat, the flame retardancy of NR/BR composites is greatly improved. But the tensile strength and abrasion resistance of the composites are lower than that of the ALHP-containing composites.
Along with the long preparation cycle time and high cost of conventional preparation methods, the inherent high thermal conductivity of TiCoSb Half-Heusler alloy limited its commercial application. Herein, Ti1-xNbxCoSb Half-Heusler alloys with low thermal conductivity were successfully prepared by microwave synthesis combined with rapid hot-pressing sintering, which substantially shortened the preparation cycle and increased the density of TiCoSb Half-Heusler alloys. Furthermore, we studied the effects of Nb substitution at Ti sites on the phase composition, composition distribution, and thermoelectric transport properties of Ti1-xNbx CoSb Half-Heusler thermoelectric materials. Additionally, the figure of merit(ZT) of Ti1-xNbx CoSb samples were considerably optimized under the combined effects of increasing power factor and decreasing lattice thermal conductivity. The results showed that the Ti0.93Nb0.07CoSb sample had a maximum ZT of 0.1 at 725 K, which was two orders of magnitude higher than that of the TiCoSb sample prepared by the same process.
In this paper, graphene prepared by liquid-phase stripping assisted by tannic acid achieved better dispersion than ordinary graphene. The new graphene can meet the requirements of low cost, high output, and environmental protection. Graphene-SiO2 hybrid materials were obtained by reacting SiO2 treated with silane coupling agent (KH550) modification and graphene modified with tannic acid to form strong hybridization bonds, and the success of obtaining graphene-SiO2 hybrid materials was confirmed by infrared spectroscopy. Furthermore, the mechanical properties of graphene-SiO2 hybrid material in styrene-butadiene/polybutadiene composites were studied. In addition, the mechanical properties and the electrical and thermal conductivity of the blend of conductive carbon black and graphene-SiO2 hybrid material in styrene-butadiene/polybutadiene composite were investigated. The results show that: at the addition of 1 part per hundred(phr) of graphene-SiO2 hybrid material, the butadiene/cis rubber composites obtained relatively good wear resistance, if the loading is more than 1 phr, the graphene fillers will easily reaggregate with each other, resulting in an increase in wear volume compared with the blank control group. Moreover, when 8 phrs of self-made graphene were added, the conductivity increased by 1 000 times, and the antistatic properties of rubber composites were considerably improved.
Silica (mainly comprising nano-SiO2) is widely used in rubber reinforcement owing to its advantages of easy preparation and environmental protection. However, owing to its structural characteristics, silica has poorer dispersion and reinforcement ability than carbon black. The purpose of this paper is to present a proposal to improve the dispersion of silica in rubber using a silane coupling agent and to study the effect of synergistic reinforcement of modified silica and graphene on natural rubber. The hybrid filler KS-TGE was obtained through a Michael addition reaction between graphene modified by dispersant tannic acid and silica (KS) modified by the silane coupling agent KH570. Subsequently, the KS-TGE/NR composites were prepared by mixing KS-TGE with natural rubber. Test results showed that the modified silica improves the dispersion in rubber and the mechanical properties of natural rubber after blending with the hybrid filler prepared using graphene and natural rubber. Compared with unmodified nano-SiO2/NR, the tensile strength of the modified composites increased by 36.3% and the elongation at break increased by 79.5%. In addition, KS-TGE/NR can maintain excellent elastic and dynamic mechanical properties.
In this paper, the preparation process of N-propylethylenediamine bonded silica gel (PSA) with controllable bonding amount was optimized; the batch repeatability of PSA preparation was examined; and the pilot scale-up experiment of PSA preparation was conducted. The properties of the PSA were investigated by infrared spectroscopy, elemental analysis, and potentiometric titration. The results showed that N—H stretching vibration peaks appeared at 3 460 cm-1, asymmetric and symmetric stretching vibration peaks of —CH appeared at 2 960 cm-1 and 2 860 cm-1, and deformation vibration absorption peaks of —NH2 appeared at 708 cm-1, indicating that N-propylethylenediamine was successfully grafted onto the surface of silica gel.Furthermore, with the increasing proportion of silane reagent in the preparation system, the content of carbon, nitrogen, and hydrogen elements and the ion exchange capacity obtained by potentiometric titration showed an upward trend, indicating that the bonding amount of ethylenediamine-N-propyl functional group gradually increased. Moreover, the prepared PSA packing component was separated from the purification column, and the removal efficiency of ginkgolic acid from the extract of ginkgo biloba leaves using PSA with different bonding amounts was investigated. The results showed that PSA had a strong adsorption capacity for ginkgolic acid and could be used to remove ginkgolic acid from the extract of ginkgo biloba leaves, the maximum sample loading volumes for PSA separation and purification columns 2#, 3#, 4#, and 5# are 21, 22, 23, 24 mL, respectively. In addition, the removal efficiency was found to increase with the increasing amount of ethylenediamine-N-propyl bonding.
Polyvinyl chloride (PVC) foam board is prepared by extrusion foaming of PVC with low polymerization degree, and the PVC foam board is prone to curling movement along the force direction of the molecular chain due to environmental changes, resulting in shrinkage and deformation of the board. Heavy calcium carbonate (HCC) was used as raw material, polyvinyl alcohol (PVA) and tannic acid (TA) were used as modifiers to prepare modified HCC. It was combined with PVC to prepare PVC foam sheets. Infrared spectrometer, differential scanning calorimeter, scanning electron microscope, Vicat softening point tester and universal electronic stretching machine were used to characterize the foamed board, and the effect of modifier dosage on the dimensional stability of the foamed board was discussed. The results show that when the TA content is 3% of HCC, the glass transition temperature of PVC foam board is 88.1 ℃, the temperature of Vicat softening point is 75.21 ℃, and the PVC foam board has excellent dimensional stability, and the cell structure is stable and uniform, and has the best tensile strength of 6.17 MPa. Modified HCC particles have good dispersion, strong binding ability with PVC, and high dimensional stability of PVC foam board can replace the use of wood in home decoration boards, which is of great significance to protect the environment.
A lightweight and cooling woven fabric for summer was developed by selecting and combining different cooling fibers. Twelve samples were produced by selecting polyester/mint blended yarn as warp yarn, nylon fiber as weft yarn and plain, and twill and satin as fabric weave to investigate the impact of different weft yarns and fabric structures on the thermal and moisture comfort properties of the fabrics. The results showed that twill and satin fabrics had better thermal and moisture transfer performance; plain weave fabrics provided a good cooling sensation upon contact; cool nylon indeed enhanced the cooling of the fabric, but it showed poor moisture transfer performance in tightly woven structures. Micro-denier nylon had similar thermal and moisture transfer performance to cool-feel nylon but had lower air permeability and cross-sectional nylon had better moisture transfer performance but lower thermal conductivity.