山东科学 ›› 2016, Vol. 29 ›› Issue (2): 36-40.doi: 10.3976/j.issn.1002-4026.2016.02.008

• 新材料 • 上一篇    下一篇

煤气发生炉立面钢板断裂失效分析

修大鹏,张新恩   

  1. 山东省科学院新材料研究所,山东 济南 250014
  • 收稿日期:2015-08-25 出版日期:2016-04-20 发布日期:2016-04-20
  • 基金资助:

    修大鹏(1981-),男,助理研究员,研究方向为金属材料或无机非金属材料在各领域内的应用。Email:xiudapeng@126.com

Failure analysis of facade plate fracture of gas generator

XIU Dapeng,ZHANG Xinen   

  1. Institute of New Materials, Shandong Academy of Sciences, Jinan 250014, China
  • Received:2015-08-25 Online:2016-04-20 Published:2016-04-20

摘要:

采用光谱仪、金相显微镜以及电子探针显微分析仪等对煤气发生炉立面Q235B钢板断裂处的化学成分、断面形貌和夹杂物成分等进行了失效分析。认为钢板中存在的带状金相组织是导致钢板断裂的主要原因,少量的硫化物和硅酸盐混合夹杂也对钢板性能产生了影响。提出了在钢材冶炼过程中减少夹杂物的产生、采取正火处理或扩散退火消除带状组织缺陷等预防改进的措施。

关键词: 磨损腐蚀, 金相组织, 疲劳断裂, 应力集中

Abstract:

We analyze such failure reasons of steel plate Q235B fracture of gas generator as its chemical composition, fracture appearance and inclusion composition by a spectrometer, a metallurgical microscope, an electron probe, etc. We discover that the main causes of the steel plate fracture are sulfidesilicate inclusion and strip metallographic structure in the steel plate. We further present such prevention and improvement measures as inclusion reduction, normalizing processing or strip structure elimination through diffusion annealing.

Key words: abrasion and corrosion, stress concentration, metallographic structure, fatigue fracture

中图分类号: 

  • TG255